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How to Choose the Right Hollow Bar for Micropile Projects

  • Writer: Carlos A Valencia
    Carlos A Valencia
  • 6 days ago
  • 2 min read

In modern construction, micropiles play a critical role in stabilizing structures, especially in confined or difficult ground conditions. One of the most important decisions in micropile design is selecting the right hollow bar system. Whether you're working on urban excavations, slope stabilization, or underpinning existing foundations, the choice of bar — like R32 or R51 hollow bars — can significantly impact performance and cost.


This guide will help you understand how to choose the right hollow bar based on your project requirements, site conditions, and load demands.



Micropile using Hollow Bar System
Micropile using Hollow Bar System

What Is a Hollow Bar and Why It Matters


A hollow bar is a steel bar with a central void that allows simultaneous drilling, grouting, and installation. This design reduces installation time and increases bond strength in weak or loose soils.


Common applications include:


  • Micropiles and soil nails

  • Foundation underpinning

  • Slope stabilization

  • Temporary and permanent ground support


Key Factors to Consider


1. Ground Conditions


  • Loose or Cohesive Soil → R32 is suitable for shallow installations with lighter loads.

  • Dense Soils or Gravel → R51 offers more drilling power and stability.


2. Load Requirements


  • R32 has a lower tensile strength and is ideal for lighter structural support.

  • R51 provides higher load-bearing capacity and better lateral resistance for deeper or more demanding installations.


3. Grouting Efficiency


  • Hollow bars allow grout to be pumped through the core during drilling.

  • Ensure the grout pump system is compatible with the selected bar size.


4. Installation Equipment


  • R51 requires heavier-duty drilling rigs.

  • R32 is easier to handle and install manually or with smaller rigs.


R32 vs R51 Comparison Table

Feature

R32 Hollow Bar

R51 Hollow Bar

Diameter

~32 mm

~51 mm

Application

Light support, short depth

Heavy load, deep foundations

Rig Requirements

Light to medium rigs

Heavy-duty rigs

Cost Efficiency

More economical

Higher cost, higher strength

Typical Uses

Tiebacks, small shoring

Deep micropiles, excavation walls

Choosing a Trusted Steel Distributor


When sourcing hollow bars, it's essential to work with a distributor who understands technical requirements and offers fast delivery, inventory support, and expert consultation.


At Grone Solutions Wholesale LLC, we specialize in:


  • Steel hollow bars (R32, R38, R51, T76, & more)

  • Couplers, plates, and accessories

  • Project-based support and custom orders

  • Fast shipping and competitive pricing


Choosing the right hollow bar isn't just about size — it's about performance, safety, and long-term results. Make sure to evaluate all conditions and partner with a distributor that delivers both materials and expertise.


Ready to order R32 or R51 hollow bars for your next project?


📞 Call us: (908) 759-3676

 
 
 

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